Retarders
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Retarders
inhibit hydration and delay setting, allowing sufficient time for slurry
placement in deep and hot wells. The technology of retarders is well developed
and several types are used. Why they work is something of an enigma, although
several theories have been developed.
The most
common retarders are derived from wood pulp. They are comprised of sodium and
calcium salts of lignosulfonic acids and contain some saccharides. These
retarders are thought to absorb onto the initial layer of C-S-H gel, rendering
it hydrophobic and prolonging the induction period. Added in concentrations of
0.1 to 1.5% BWOC, they retard hydration at temperatures up to 250°F (122°C)
(see following chart). When treated with other chemicals such as borax,
lignosulfonates can be used to 600°F (315°C).
Thickening
time is prolonged when retarders such as lignosulfonate are added to cement.
Hydroxycarboxylic
acids, such as gluconate and glucoheptonate salts, also retard hydration but are
not used when the bottomhole temperature is below 200°F (93°C). Otherwise,
thickening times become excessively long. These compounds attach themselves to
calcium ions and as a result are thought to inhibit nucleation and growth of
hydration products.
Cellulose
derivatives such as carboxymethyl hydroxyethyl cellulose (CMHEC) have been used
for many years as cement retarders. They are generally effective to 250°F (120°C).
Like the lignosulfonates, they slow hydration by rendering the C-S-H gel
hydrophobic. CMHEC imparts some secondary effects such as improved fluid-loss
control, which may be desirable, and higher slurry viscosity, which may be
undesirable.
A
relatively new class of retarders, organophosphonates, are effective at
bottomhole circulating temperatures as high as 400°F (204°C). They tend to
tolerate variations in cement composition and can lower the viscosity of
high-density cement slurries. Little is known about their mode of action.
